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IBR Approved Air Header

Mcneil Instruments is a trusted name in the industry, specializing in the design and manufacture of IBR approved air headers. Built to meet the stringent standards of the Indian Boiler Regulations (IBR), our air headers ensure optimal performance in high-pressure and high-temperature environments. We offer a wide range of air headers, including 4-way, 6-way, 8-way, and 10-way IBR approved air headers, along with specialized options like IBR approved pressure air headers and bar stock air headers. These products are ideal for steam boilers, pressure systems, and other critical industrial applications, ensuring safe and efficient air distribution.

At Mcneil Instruments, we manufacture IBR Approved Air Headers using premium alloys like Inconel, Monel, and Duplex Stainless Steel, providing superior resistance to corrosion, extreme temperatures, and high-pressure conditions. Our IBR Approved Inconel Air Headers are perfect for boilers, heat exchangers, and power plants, while IBR Approved Monel Air Headers offer excellent durability in acidic and marine environments, making them ideal for chemical processing and offshore applications. We also supply IBR Approved Nickel Alloy Air Headers, Stainless Steel Air Headers, and Duplex Steel Air Headers, ensuring long service life, cost-effectiveness, and compliance with IBR standards.

Types of IBR Approved Air Headers

  • IBR Approved 4-Way Air Header – Distributes compressed air to four different outlets in high-pressure systems.
  • IBR Approved 6-Way Air Header – Provides compressed air to six outlets, ideal for larger industrial setups.
  • IBR Approved 8-Way Air Header – Ensures efficient air distribution to eight outlets, suitable for high-demand applications.
  • IBR Approved 10-Way Air Header – Designed for heavy-duty operations, distributing air to ten different outlets.
  • IBR Approved 12-Way Air Header – Suitable for systems requiring 12 air outlet connections in an industrial environment.
  • IBR Approved 14-Way Air Header – Used for complex setups where compressed air needs to be supplied to 14 outlets.
  • IBR Approved 16-Way Air Header – Efficiently distributes compressed air to 16 outlets, making it ideal for large-scale systems.
  • IBR Approved Air Header Distributor – A versatile air header designed to manage multiple air outlets efficiently.
  • IBR Approved Pressure Air Header – Built to withstand high-pressure conditions, ensuring safe and efficient air distribution.
  • IBR Approved Bar Stock Air Header – A compact and reliable air header, designed for easy integration into various industrial systems.

IBR Approved Air Headers Specifications

Our IBR approved air headers are highly customizable, with options for screwable or flange connections at the inlet and drain valve incorporation at the air distribution manifold outlet.

FeatureDescription
RatingUp to 3,000 psi @ up to 250ºF
Tube Size2”, 3”, 4”, 6”
Outlet Connections¼” and ½” BSP/NPT
Inlet Connections1” 150# and 300# CLASS, ANSI B 16.5
Drain Connections½” and 1” BSP/NPT
Valve TypeNeedle Valve, Ball Valve
MaterialSS316, SS304, CS, or as per customer requirements
Size1½” / 2” – SCH40 / SCH80
Distribution Ports6, 8, 10, 12, 16 ports, Size: ½” / ¾”
Outlet Type¾” NPT (F), SS316 / SS304 Ball Valve with ½” NPT (M) Plug
Customization OptionsManufactured to customer’s sample specifications

Material Grades for IBR Approved Air Headers

Our IBR approved air headers are available in various materials to cater to different environmental conditions and customer preferences. The most common materials include:

Material TypeGrades
Stainless SteelSS316, SS304, SS310, SS347H, SS321
Carbon SteelA106 Gr. B, A105
Alloy SteelP1, P11, P12, P22
Monel AlloyMonel 400, K500
InconelInconel 600, Inconel 625, Inconel 750, Inconel 825
Hastelloy AlloyHastelloy C22, Hastelloy C-276
Duplex Stainless SteelDuplex 2205, Super Duplex 2507
TitaniumGr.1, Gr.2, Gr.5

Customization Options for IBR Approved Air Headers

We provide custom-built IBR Approved Air Headers with a wide range of size, material, and connection options to suit specific industrial needs:

  • Inlet Connections – Flange or threaded options in BSP/NPT standards.
  • Outlet Ports – Available in 4, 6, 8, 10, 12, 14, and 16-port configurations.
  • Drain Valve Options – Choice of Needle Valve, Ball Valve, or customized fittings.
  • Material SelectionStainless steel, carbon steel, alloy steel, Monel, Inconel, and Hastelloy.
  • Pressure Ratings – Designed for up to 3,000 psi @ 250ºF operating conditions.

Global Supplier of IBR Approved Air Headers

Mcneil Instruments exports IBR Approved Air Headers to key markets worldwide, including UAE, Saudi Arabia, Canada, Kuwait, Qatar, Oman, Belgium, and India. Our commitment to precision engineering, rigorous testing, and customer satisfaction makes us a trusted partner for industrial air distribution solutions.

For high-quality, customized IBR Approved Air Headers, contact Mcneil Instruments today!

Types of IBR Approved Air Headers:

 

4-Way Air Header

The 4-way air header distributes compressed air to four outlets and is ideal for compact systems. It’s commonly used in small-scale industrial applications for efficient air control.

6-Way Air Header

The 6-way air header supplies air to six individual points, perfect for moderate setups. It ensures smooth operation in medium-pressure industrial environments

8-Way Air Header

The 8-way air header distributes air to eight outlets, ideal for large systems. It provides consistent air supply in automated and high-demand industries.

10-Way Air Header

The 10-way air header delivers compressed air to ten different points. It is best suited for heavy-duty and high-output operations in industrial plants.

12-Way Air Header

The 12-way air header supplies air uniformly across twelve outlets. It’s ideal for complex machinery and automation systems needing multiple airlines.

14-Way Air Header

The 14-way air header offers air flow to fourteen connections. It’s suitable for integrated industrial setups requiring balanced and widespread air supply.

16-Way Air Header

The 16-way air header handles air distribution to sixteen points efficiently. It is perfect for large-scale industries with extensive pneumatic systems.

Air Header Distributor

The air header distributor centralizes and manages multiple air outlets. It simplifies air routing in control systems and instrumentation networks.

Pressure Air Header

The pressure air header is made for high-pressure environments. It safely distributes compressed air in boilers, turbines, and power generation units.

Bar Stock Air Header

The bar stock air header is compact, durable, and ideal for space-restricted systems. It performs reliably in tough industrial conditions.

Why Choose Mcneil Instruments for IBR Approved Air Headers?

  • IBR Certified Quality – Compliant with the Indian Boiler Regulations (IBR) for safety and reliability.
  • Premium Materials – Available in SS316, SS304, Carbon Steel, Alloy Steel, Monel, Inconel, and Hastelloy.
  • High-Performance Design – Built to withstand extreme pressure and temperature conditions.
  • Custom Configurations – Offered in multiple sizes, outlet configurations, and valve options as per industry requirements.
  • Global Supply – Exporting to UAE, Saudi Arabia, Canada, Kuwait, Qatar, Oman, Belgium, and India.